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Electrical Drives

DC Controllers


Dc motors are energized or started by manually operated switches or magnetically operated contactors. Manually operated switches handle a modest range of motor currents. Magnetically operated contactors usually provide a safer and more convenient means for controlling motor power circuits, particularly in large horsepower ratings.

The inrush currents of line-started dc motors are limited only by the "at-rest" resistance of the circuit and may be ten times the full-load current. Because dc motors have commutators that can be damaged by excessive starting currents, full-voltage starting is not always possible, except for small motors that have relatively high winding resistance. Compound-wound motors up to 7 hp and other dc motors up to 2 hp can usually be line started.

A dc motor can commutate more current at low speeds than at high speeds. With the armature practically standing still, most commutators handle currents as high as six times the full-load rating of the motor without excessive sparking.

A starting or current-limiting resistor must be added for larger motors. Resistance is gradually shorted out as the motor accelerates. The motor counter-emf increases with speed, thus reducing the current. When the motor reaches its base or normal operating speed, all starting resistance is shorted out, and the motor draws its normal running current.

If magnetic starters are used for acceleration, starting resistance can be shorted out in one or more steps, depending on motor size and the smoothness of acceleration desired. There are three methods for obtaining automatic acceleration: time-limit, current-limit, and speed acceleration.

 

Electric Motors: DC Controllers

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